CIL - Company Profile

 


Overview | Waste Management | De-Inking | Manufacturing | Converting

Converting
This involves collection of household waste paper by local "Jua Kali" people. You will find at various "Open Air" locations if you look around in Nairobi, "The Jua Kali Waste collection points". It is also a very common feature that individuals come to our homes asking to purchase old newspapers. It has now become mandatory by law in America and various parts of Europe for households to segregate their waste. Householders are supplied by different coloured dustbins by their councils to enable them segregate waste. Failure to do so results in heavy fines and penalties.

Why is waste paper used?

Waste paper is used because it is cheap source of fibre. The use of waste paper is not a new idea. Here in Kenya, waste paper has been used by Kenya Papermills Limited since 1958. Paper was originally made from rags, the waste from the textile industry. The main reasons for using waste paper are:
  • It can be economic, depending on the individual mill situation and the grades of paper they make. Secondary fibre recovered from waste paper is a cheaper raw material then virgin fibre.
  • It can save on energy, mainly due to a lower refining requirement and the fact that it is already made into pulp. This is important because the paper industry is an energy intensive industry.
  • It can conserve primary and virgin raw material. It has been estimated that one tonne of waste paper is equivalent to approximately nine trees. This therefore helps conserve our trees, environment and ecology.
  • Improves the balance of payments situation in Kenya, by reducing imports of virgin pulp and increasing exports of finished products made from waste paper (secondary fibre). For your information The Chandaria Group, exports approximately $1000,000.00 dollars worth of recycled paper every month. Thus earning the country valuable and scarce foreign currency.
  • Creates employment in the collection, separation and processing of waste paper. In Kenya there are approximately 3000 individuals from the "Jua Kali" sector involved directly with waste paper collection nationally.
  • Environmentally, it extends the life of landfill sites, reduces pollution and disposal costs. Waste paper is cheaper than virgin fibre, but costs of processing must be taken into account. The main problem associated with waste paper use is contaminant removal, ink removal, dispersing and bleaching, which adds onto the processing costs.

Waste paper in Kenya

A high proportion of the fibres used in paper and board products consist of secondary fibre. In Kenya, in 1995, 75,000 tons of waste paper were used in the production of 150,000 tons of paper and board. Waste paper is thus the most important source of fibre used, with a waste paper utilization rate of almost 50%, the recovery rate of waste paper in Kenya is low. There is considerable potential in Kenya for expansion of waste paper collection. There is demand and ready market for it.

Major waste paper grades

There are many different types of waste paper, which are used in a variety of paper and board products. There are three major types of waste paper that are used in Kenya.

They are:-
  1. Pure white shavings
  2. Assorted Mixed Waste
  3. Brown Waste (old boxes and trimmings)
Waste paper in Kenya is used to make the following grades of paper:-
  1. Test Liner - used to make corrugated boxes
  2. Fluting Medium - Used to make corrugated boxes
  3. Duplicating paper
  4. Newsprint
  5. MG pressing - for exercise books
  6. Envelope Paper
  7. Toilet Tissue
  8. Napkin Paper
  9. Facial Tissue Paper
  10. Offset Paper - used for printing magazines
  11. Bag kraft
Grades of waste paper usually reflect the product grade i.e. true recycling, there is a degree of downcycling, where the waste paper is of a higher quality than the paper product produced e.g. magazines are used in newsprint manufacture. There is no upcycling of paper.

Municipal Solid Waste

CrisisOne of the most significant issues affecting the waste paper industry today is the issue of Municipal Solid Waste and its disposal. In Kenya, approximately 80 - 90% of municipal solid waste generated is land filled. The problem is that the landfill sites are rapidly filling and ther is almost no new sites or very few sites available. Attention is focused on paper products as they currently account for over 30% of the municipal solid waste collected.

DISPOSAL
There are three main methods of disposing of municipal solid waste:-

LANDFILL
In Kenya 80 - 90% of municipal solid waste is land filled, however, as already mentioned earlier, shortage of accessible sites means alternative methods must be considered.

INCINERATION
Incineration can recover energy from waste by converting it into heat and power. Air pollution constraints and high capital costs of equipment has limited use.

RECYCLING
Recycling is at present the best solution to the solid waste crisis.

Efforts to increase recycling rates are being made. Worldwide efforts are so far being made in the U. S. A. and Europe, where governments are legislating the paper industry. This means that the paper recycling and collection and segregation will become mandatory. In Germany, the government, Institutions and Corporations will only buy products which has a "BLUE ANGEL" Accreditation. The "BLUE ANGEL" signifies that the product has over 50% of the contents which is recycled.

Here in Kenya, there is no such legislation yet. Waste paper collected is done purely on voluntary basis by entrepreneurs. There is still no serious awareness here about the environmental aspect of the problem and that waste paper is a renewable source of raw materials. Our local authorities have still not recognized the potential of recycling, but it is inevitable that legislation will come into Kenya in the near future.


LEGISLATION
Legislation is mandating reycling programmes to help divert mush of the waste paper stream from landfills to other outlets. So far, as mentioned earlier, most legislation has been implemented in the U. S. A. and Western Europe.

Recycling Legislation appears to fall into five major categories:-
  • Collection and separation legislation
  • Legislation stating minimum contents of recycling fiber in products
  • Prohibihition of Government to purchase unrecyclable materials or items containing unrecyclabe materials
  • Incentives for recycled paper products
  • Surcharges on virgin paper products
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